機電係統設計
;/b>;/a>;b>;span lang=" en-us"="" msonormal"="">;span lang=" en-us"="" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">選用下列設備:;/o:p>;/span>;/p>lt;class=" msonormal"="">;span lang=" en-us"="" font-size:14.0pt;="" font-family:宋體;mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:="" "times="" roman""="">、采煤機;span style=" font-size:14.0pt;="" font-family:宋體;mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:="" "times="" roman""="">型交流液壓牽引采煤機型;span style=" font-size:14.0pt;="" font-family:宋體;mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:="" "times="" roman""="">采高範圍為;span style=" font-size:14.0pt;="" font-family:宋體;mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:="" "times="" roman""="">~;span style=" font-size:14.0pt;font-family:宋體;="" mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:"times="" roman""="">米,電壓;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,總裝機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,截割功率為;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">×;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,牽引功率為;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">×;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,調高泵站功率為;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;="" font-family:宋體;mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:="" "times="" roman""="">、工作麵運輸機;span style=" font-size:14.0pt;="" font-family:宋體;mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:="" "times="" roman""="">型;span style=" font-size:14.0pt;font-family:宋體;="" mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:"times="" roman""="">鋪設長度;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">米;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">運輸能力;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">噸;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">小時;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">鏈速;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">/;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">電機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">×;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">電壓;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,刮板鏈規格Φ;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">×;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、轉載機;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">型;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">電機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">電壓;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">鋪設長度;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">米,運輸能力;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">噸;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">小時;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、單體液壓支柱:;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、皮帶機;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">型,電機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">×;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,電壓;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,鋪設長度;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">米。運輸能力;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">噸;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">小時。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、乳化液泵;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">型,公稱壓力;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,公稱流量;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">升;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">分,電機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,電壓;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,本工作麵安裝二台。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、乳化液箱;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">型;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">容積;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">升,本工作麵安裝一台。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、噴霧泵;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,額定壓力;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">流量;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">升;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">分;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">額定功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,電壓;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,本工作麵安裝兩台。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、噴霧泵液箱;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">型;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">容積;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">升,本工作麵安裝一台。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、回柱絞車;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">電機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">一台。回柱絞車;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">電機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">一台。調度絞車;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">電機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">二台。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span lang=" en-us"="" font-size:14.0pt;="" font-family:宋體;mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:="" "times="" roman""="">電機功率;span style=" font-size:14.0pt;="" font-family:宋體;mso-ascii-font-family:"times="" new="" roman";mso-hansi-font-family:="" "times="" roman""="">一台。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">、排汙潛水泵;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">,電機功率;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">二台。;/o:p>;/span>;/p>lt;class=" msonormal"="">;/b>;/a>;b>;span lang=" en-us"="" msonormal"="">;span lang=" en-us"="" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">以上設備試運轉正常後;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">即可安裝液壓支柱、采煤機。;/o:p>;/span>;/p>lt;class=" msonormal"="">;span lang=" en-us"="" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">米,輸送機頭和機尾處與巷幫支護的距離不得小於;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">米,巷道內平板車上綜采設備的最突出部位,與巷幫支護的距離不得小於;span style=" font-size:14.0pt;font-family:宋體;mso-ascii-font-family:"times="" new="" roman";="" mso-hansi-font-family:"times="" roman""="">米。;/o:p>;/span>;/p>lt;class=" msonormal"="">設計:
1、負荷統計:
(1)、采煤機:320KW(截割電機2×110 KW;牽引電機2×25 KW;油泵電機11 KW)刮板運輸機:2×110KW,轉載機:55KW,乳化液液泵:2×200KW噴霧泵:2×75 KW。
工作麵設備共計1145KW
總負荷:∑P=1145KW
2、需用係數:Kx=0.4+0.6×Pmax/∑P=0.78
3、功率因數COSΦ取0.7
4、計算容量:
S=∑Pe×Kx/COSΦ=0.78×1145/0.7=1276KVA
根據計算,選擇KBSGZY2-T-1600/10型帶高壓負荷開關和低壓饋開的移動變電站一台。
5、設備組電流計算:
{C}①t;/span>t;--[endif]-->an style=" font-size:="" 14pt;="" font-family:="" 宋體;"="">設備組(幹線電纜)負荷電流:
∑I=S/{C}Ue=1276×103/{C}×1140=647A
折合到變壓器一次:647/8.77=74A
支線電纜負荷電流:
采煤機先導油泵∑P=50KW Ie=30A啟動電流:Iq=150A
采煤機左截割電機132KW∑P=132KW
Ie=80A截割電機啟動電流:Iq=396A
采煤機右截割電機132KW∑P=132KW
Ie=80截割電機啟動電流:Iq=396A
運輸機∑P=220KW Ie=136A Iq=885A
轉載機∑P=55KW Ie=34A Iq=221A
液乳化液泵∑P=200KW Ie=122AIq=796A
清水泵∑P=75KW Ie=46A Iq=298A
以上數據均查自《煤礦井下供電的三大保護整定細則》。
② 設備組最大啟動電流
Imax=(K-Kx) Iemax+∑Ie
=(6-0.64)×80+(136×2+34+122×2+2×46)
=1071A折合到變壓器一次:1071/8.77=122A
6、電纜選擇
①電纜選擇原則
1、變電所至係列車采用交聯聚乙烯鋼帶電力電纜
2、采機電纜用礦用千伏級采掘機械用屏蔽監視型橡套電纜
3、轉載機、破碎機、運輸機采用千伏級采掘機械用屏蔽型橡套電纜
4、660V係統電纜采用橡套電纜
②按最大負荷電流選擇電纜截麵(詳見≤電纜選擇明細表≥)
7、開關選擇
A、采煤機、運輸機等設備根據負荷電流選用
QJZ-4×400/1140(660)-400礦用隔爆兼本質安全型四回路真空電磁啟動器型起動器。
B、采煤機、運輸機等設備由一台KBSGZY2-T-1600/10帶高壓負荷開關和低壓饋電開關移動變電站供電。
C、乳化液泵站和噴霧泵用一台400A礦用隔爆兼本質安全型真空饋電開關和四台200A礦用隔爆兼本質安全型真空電磁啟動器型起動器控製。
(三)、660V供電係統變壓器及電纜選擇:
(1)、負荷統計:
皮帶運輸機:2×55KW。 回柱絞車18.5KW+7.5KW,調度絞車2×11.4KW+25KW,排;span lang=" en-us"="" font-size:="" 14pt;="" font-family:="" 宋體;"="">×37KW。
∑P=2×55 KW+26KW+22.8KW+25KW+74KW=258KW。
(2)需用係數: 1.1
(3)計算容量:
功率因數COSφ取0.7
S=∑P·Kx/COSφ=258×1.1/0.7=405KVA
根據計算,選擇KBSG2-T-2/800/10型一台帶高壓負荷開關和低壓饋開的移動變電站供電可滿足要求。
根據計算選擇下列電氣設備
選擇KBSG2-T-2/800/10型一台帶高壓負荷開關和低壓饋開的移動變電站供電。
6、電纜選擇(詳見≤電纜選擇明細表≥)
7、開關選擇
A、皮帶開關根據負荷電流選一台QBZ-200/1140(660)礦用隔爆真空電磁啟動,絞車選用5台QBZ-120/1140(660)N礦用隔爆可逆真空電磁啟動控製。水泵選用2台QBZ-80/1140(660)礦用隔爆真空電磁啟動控製
B、用一台400A礦用隔爆兼本質安全型真空饋電開關控製順槽皮帶電源。
(四)、照明、通訊係統:
本工作麵照明采用DGS18/127L(A)礦用隔爆型LED防爆燈,額定電壓127V,按01manbetx 規定每15米安裝一盞,本工作麵共安裝8盞,每盞功率36W,含控製台及轉載機、皮帶頭各安裝一盞共11盞。正總容量396W。通訊係統選用XH127型語言信號係統,按規定每隔15米安裝一台,本工作麵安裝12台(含順槽皮帶)。
(五)、電氣設備選型明細表
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